Cal Royal Grade 2 Pioneer Lock Installation Instructions

1. Mark door
A. Check lock for proper backset and bodyoutside through - bolt type before Inarking.NOTE :Through- Bolts are provided andrecommended for use on high frequencydoor
B. Detach stub.
C. Fold template at correct marking for doorbevel (high or low bevel, or flat).
D. Position template at correct height (recommendedheight for centerline is 38" (97cm) from floor).
E. Mark center for 21/a"(54mm) hole.
F. Also mark for (2) 5/,6" (8mm) holes forthrough-bolt type.
NOTE: Do not mark (2) 5/,6" holes for locksNo through-bolt type.
G. Use stub to mark center of door thickness.HINT: For retrofiUing existing lock holes, foldtemplate in half to position for the mounting screws.

2. Drill holes
A. Drill a 21/s"(54mm) hole through door(from both sides to avoid damaging door).
B. Drill (2) 5/,6" (8mm) holes for through boltNOTE: Do not drililhe (2) 5/,6" (8mm)holesfor locks No through - bolt typeB
C. Drill a 1" (25mm) or 7/S" (22mm) (depending onlatch housing diameter) in door edge.

3. Install latch
A.lnsert latch into hole. Trace around faceplate
B. Chisel out wood until faceplate fits flat withdoor edge.
C. Drill (2) 9/64' (3.5mm) holes and secure latchunit with combi-screws supplied.
D. Fasten latch to door so that beveled sideof latchbolt faces jamb

4. Install strike
A. Mark vertical line and heightline on jamb exactlyopposite center of latch hole.
B. Drill (2) 1" (25mm) holes. 3/4' (19mm) deep,5/16" (8mm) above and below heightline.
C. Use strike plate to pattern for cutout. Clean outhole and install strike.
A. Mark vertical line and heightline on jamb exactlyopposite center of latch hole.
B. Drill (2) 7/s" (22mm) holes, "/,6" (17mm) deep,into doorjamb as shown,
C. Mortise a cutout for the strike. Use strike as apattern for the mortise.(Strike should fit flush with the doorjamb.

5. Disassemble inside trim
A. Disassemble inside lever.
B. Disassemble inside rose assembly.
C. Disassemble inside mounting plate.
D. insert the convertible thrubolts (provided 2pcs additionally) into the tapping holesfor convertible thrubolts in the outside rose ass'y

6. Adjust for door thickness
It can be adjusted for door thickness range from1 3/a"to 1 3/4"
For adjustment of door thickness,follow step 11, then:
A. Adjust outside mounting plate for proper doorthickness. At final position, the screw post holemust be in line with holes in lockbody.
B. Slide outside rose ass'y with rose cover ontospindle with the wider. notch at inside diameter inline with lever catch.The screw posts will enter the holes pre-alignedbetween outside mounting plate and lockbody

7. Install outside lock unit

8. Install Mounting plate,
A. Hold outside unit in place.
B.Put mounting plate into position on chassis.
C.Place mounting plate. Tighten it to lock body with two #10 - 32UNFx 11/a"L screws
D. Drill (4) 9/6/ (3.5mm) holes and secure the mounting plate with four combi-screws supplied. THIS MUST BE DONE TO FIRMLY ANCHOR LOCK TO DOOR
E.Place inside rose ass'y. Tighten it to lock body with screws supplied
NOTE1: Two #10· 32UNF
NOTE 2 : Two M6.0 x PO.75 x 8.5L screws can be used for no through - bolt type onlyx 11/{L(-k) screws can be used for outside through - bolt type only.

9. Install inside rose assembly
Align dimples on rose with grooves in inside'Ose assembly.
Place rose against door and rotate clockwise untilDimples snap into slots next to the grooves.

10. Install inside lever
A. Slide inside lever onto spindle.Push lever completely into place. (Pull on lever tomake sure that catch is fully engaged.)
B. Test operation of lock to make sure you havefollowed instructions correctly.

11. Remove outside lever
A. Insert key into cylinder. Insert push pin (or similar tool) into hole in lever. Turn key one - quarter turn and push tool(push pin) to depress lever catch. Slide the lever from spindle.

12. Reassemble outside leverReverse Step 11 to. reassemble levers.
A. To reassemble. Put a cylinder and key in lever.
B. Push cylinder further in until it engages retractor.
C. Turn key 900clockwise and hold a key.
D. Depress lever catch and push lever (Not I~ey) inuntil it clicks then release a key.