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Jackson 1095, 1095P Installation Instructions

Jackson 1095 -1095P Installation Instructions


Tools Required
  • Drill bits: 5/8", 11/64", 13/64"
  • Tap: 1/4" - 20
  • Tape measure
  • Saw horses
  • Cordless drill
  • Phillips #2 screwdriver
  • Slot tip screwdriver
  • Framing square/straight edge
  • Masking tape
  • Center punch
  • Flat File
  • Round File
  • Jigsaw with metal cutting blade
  • Torx T-10 driver

DOOR PREPARATION
1. Place door horizontally on stands with the interior side up.
2. Mark stile Y-lines, 1-1/8" (28.6) from outside edge for all stile widths. (Fig. 1)
3. Mark stile X-lines per template instructions. (Fig. 2)
4. Attach corresponding templates. (Fig. 2)


DOOR PREPARATION – TEMPLATE SELECTION
1095 PANIC EXIT DEVICE PREPARATION



DOOR PREPARATION – TEMPLATE SELECTION
1095P PADDLE PREPARATION


DOOR HARDWARE INSTALLATION (CONTINUED)
1. Insert "E" Cylinder Lock DL911 * into exterior active stile.
2. Secure with "D" two screws provided. (Fig. 5)



DOOR HARDWARE INSTALLATION (CONTINUED)
INSTALL BODY AND ARM ASSEMBLIES
1. Attach the (2) "A" 1/4"- 20 x 1/4" Shoulder Stud Bolts on both Active and Inactive Stiles. (Fig. 6)
2. Secure the Active Body and Arm Assembly using (3) "B" 1/4"- 20 x 1/4" Set Screws. (Fig. 7)
3. Secure the Inactive Body and Arm Assembly using (3) "B" 1/4"- 20 x 1/4" Set Screws. (Fig. 8)
CRITICAL NOTE: Panic Bar must be cut within 1/16" (1.6) of correct size to work properly



DOOR HARDWARE INSTALLATION (CONTINUED)
CUT AND INSTALL PANIC BAR
1. Measure the Panic Bar from the inside edge of the left side body arm assembly to the inside edge of the right side bodyarm assembly as shown on Figure 9.
2. Cut and debur the Panic Bar to dimension "A". (Fig. 9)
3. Loosen the inactive body and arm assembly, insert Panic Bar into the arm cavities then secure arm assemblies.
CRITICAL NOTE: Panic Bar must be cut within 1/16" (1.6) of correct size to work properly



DOOR HARDWARE INSTALLATION (CONTINUED)
INSTALL 1095P PADDLE VERSION
Attach Push Paddle Assembly to Stile using (3) "B" 1/4"- 20 x 1/4" Set Screws. (Fig. 10)


DOGGING PIN OPTIONS
REMOVING STANDARD DOGGING PIN, REPLACE WITH OPTIONAL THUMBTURN DOGGING PIN
1. Depress Handle and remove the #10 Torx Lock Screw. (Fig. 11)
2. Remove Standard Dogging Pin as shown in Fig. 12.
3. Depress Handle, insert optional Cat. No. 301117 Thumbturn Dogging Pin and Spring,Lock down with #10 Torx Lock Screw, then release Handle. (Fig. 13)

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