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What Is A Flush Hollow Metal Door?


What Are Flush Hollow Metal Doors?

A flush hollow metal door is the most common type of commercial steel door used in office buildings, warehouses, schools, hospitals, and industrial facilities. The term “flush” refers to the door’s smooth, flat steel face with no raised panels, windows, or louvers.

Below, we explain what makes a door “flush,” where these doors are typically used, and why they are the preferred choice for many commercial applications.


Smooth, Flat Steel Face Design

A flush hollow metal door features a completely smooth steel surface. There are no embossed panels, decorative shapes, vision glass cutouts, or vented louvers.

The only openings in a standard flush door are for:

  • Lock or latch hardware
  • Hinge preparations
  • Optional door closer reinforcement

Because of this simple, uninterrupted steel surface, flush hollow metal doors are the most popular and widely specified hollow metal door style.


Common Flush Hollow Metal Door Applications

Flush hollow metal doors are used in a wide range of interior and exterior applications, including:

  • Rear and service entrance doors
  • Fire exit and egress doors
  • Storage rooms and janitor closets
  • Mechanical and electrical rooms
  • Commercial entry doors

Depending on the core type and finish, flush hollow metal doors can be used asinterior doors or exterior doors.


Why Flush Hollow Metal Doors Provide Better Security

Flush hollow metal doors are often chosen for security-sensitive openings. While vision lite or louvered doors can still be secure, the glass or louver opening is typically the most vulnerable part of the door.

A flush hollow metal door has:

  • A continuous steel face with no cutouts
  • Fewer points of attack for prying or forced entry
  • Better resistance to vandalism and abuse

For this reason, flush doors are commonly used at the rear of buildingsand in high-security areas.


Steel Gauge Options

Flush hollow metal doors are available in multiple steel gauges depending on durability requirements:

  • 20 gauge - lighter-duty applications
  • 18 gauge - most common commercial standard
  • 16 gauge - heavy-duty or high-abuse environments

Lower gauge numbers indicate thicker steel and increased resistance to damage.


Door Thickness

Most commercial flush hollow metal doors are manufactured at a standard thickness of1-3/4".

Lighter residential-grade steel doors are often 1-3/8" thick, but these are not typically suitable for commercial hardware or heavy use.


Fire Rated Flush Hollow Metal Doors

Flush hollow metal doors are available with or without a fire label. When specified as a fire door, flush hollow metal doors can be rated for up to 3 hours, depending on the door construction and listing.

Fire rated flush doors are commonly used in:

  • Rated corridors
  • Stairwells
  • Fire barrier and fire wall openings

Hardware and Accessories

Flush hollow metal doors can be prepped to accept virtually all types ofcommercial door hardware, including:

  • Lever and knob locksets
  • Panic exit devices
  • Door closers
  • Access control and electrified hardware

Most commercial flush hollow metal doors are prepped for4-1/2" x 4-1/2" hinges, though hinge locations may vary by manufacturer.


Replacing a Flush Hollow Metal Door

Flush hollow metal doors are found on nearly every commercial building, and it is not uncommon for them to last 30 years or more.

When replacement is needed, the door frame is often still in good condition. In these cases, replacing only the door slab can save time and labor.

Before replacing a door, hinge locations and lock prep should be measured. Many replacement hollow metal doors can be manufactured to match existing preparations, allowing the frame to remain in place.


Flush Hollow Metal Doors vs Embossed Hollow Metal Doors

Some applications require a more decorative appearance. In those cases, embossed hollow metal doors are used.

Embossed doors feature raised steel panels and are commonly found in:

  • Apartment building entrances
  • Hotels and motels
  • Multi-family residential applications




Conclusion

Flush hollow metal doors are the most widely used commercial steel doors because they combine durability, security, and versatility.

To browse commercial flush hollow metal doors or configure a custom opening, visit ourCommercial Hollow Metal Doorsor use ourBuild Your Door Quote Tool.


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